A state-of-the-art manufacturing facility engineered around advanced SIEMENS-controlled process systems, stringent nitrogen-purging protocols and zero-contamination production procedures. Every stage is supported by stepwise quality control — enabling consistent quality, operational precision and reliability at scale.
Every batch moves through Siemens-automated blending under continuous monitoring, so the formulation that leaves the plant matches the one that was engineered — batch after batch.
Johnson controls every stage of the value chain in-house — from formulation and raw-material sourcing to dispatch and after-sales support.
Advanced blending kettles with jet and agitator mixing deliver homogeneous formulation in 200-ton automated batches. Nitrogen-purged holding tanks with radar-based volume monitoring protect product integrity, while programmed step-controlled intake makes every batch precisely repeatable.
Automated filling lines handle every format from a 100 ml pouch to a 1,000-liter IBC — with automated calibration and step-by-step quality verification at each stage. Continuous production capability with minimal manual intervention keeps process variability out of the equation.
5,000 MT of in-house base oil storage in API 650-compliant tanks, 600 MT of finished bulk and dedicated additive storage give the plant roughly three months of supply resilience — backed by an in-house calibrated weighbridge and 75 TEU of container capacity.
Polymerization capabilities incorporate Silverson high-shear solubilization technology, automated thermal control and advanced oxidation management — enabling consistent production of high-performance polymer-based lubricant components, with dedicated protocols for both granulated and baled polymer materials.
Six dedicated loading bays with platform connections handle dispatch under international-standard SOPs, with FIFO inventory management maintaining disciplined stock rotation and integrated quantity and quality assurance on every outbound order.
Distribution, private label and toll manufacturing — one certified platform, multiple ways to partner.
